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Home›All 3D tools›3D Print Tolerance & Clearance Calculator

Functional 3D printing tool

3D Print Tolerance & Clearance Calculator

Turn the fit you want into editable hole and pin dimensions, then apply measurements from your own calibration print.

These are nominal model dimensions. Print behaviour can differ from your design dimensions. For an important fit, print a small test first.

Choose the fit you want

Start with the plain-language intent. You can always edit the diametral clearance below.

The target produced hole equals the selected counterpart diameter plus diametral clearance. Fixed hardware uses its measured/selected outside diameter; a printed pair uses your target produced pin diameter.

Use measurements from your own calibration print

Enter complete positive measurements only. Nothing is saved automatically or sent to analytics. Add repeats only for comparable features. Apply deliberately; editing readings does not silently change an applied error.

Measured outside diameter (mm)

Unmeasured or incomplete: each added reading needs a positive value; excluded readings need a reason. Reset clears this set.

Same nominal size, orientation, measuring direction and process only. Range describes recorded spread, not uncertainty. Excluded values remain in your worksheet.

Measured hole diameter (mm)

Unmeasured or incomplete: each added reading needs a positive value; excluded readings need a reason. Reset clears this set.

Same nominal size, orientation, measuring direction and process only. Range describes recorded spread, not uncertainty. Excluded values remain in your worksheet.

Outside error applies only to a printed pin. In fixed-component mode only the hole error changes a model dimension. Complete any started set before applying; an untouched set remains unmeasured.

Outside error: not entered · Hole error: not entered

Design summary

Fit intent
Clearance fit
Desired diametral clearance
0.300 mm
Radial clearance
0.150 mm
Target printed hole diameter
10.300 mm
Modelled hole diameter
10.300 mm

Formula: target printed hole = selected counterpart diameter + desired diametral clearance. Modelled hole = target printed hole - measured hole error. Modelled pin = target produced pin - measured outside error (printed pair only). Radial clearance = C/2 for ideal concentric circular features.

Assumption: calibration errors are representative of this printer, material, orientation and settings. This calculator does not guarantee that printed parts will fit.

Measurement worksheet

This unsaved record stays in memory and disappears on reload. Download it deliberately to retain it. No account or browser storage is used. Labels and measurements are not sent to analytics or added to URLs.

Worksheet preview and copy fallback
InspectMesh measurement worksheet
Dimensions and recorded spread in mm; scale and shrinkage in percent.

Record label: not recorded
Record date: not recorded
Printer (optional): not recorded
Material (optional): not recorded
Slicer version and profile (optional): not recorded
Feature and datum / measuring points: not recorded
Orientation / axis and measurement direction: not recorded
Measuring instrument and method: not recorded
Cooling / conditioning notes: not recorded
Proposed confirmation test: not recorded
Your observed outcome (no automatic acceptance): not recorded

 Calculation:
  Calculator: tolerance
  Mating component: Fixed external component
  Fit intent: clearance
  Fixed counterpart outside diameter (mm): 10
  Target produced pin (mm): not recorded / not applicable
  Diametral clearance (mm): 0.3
  Applied hole error (mm): not recorded / not applicable
  Applied pin error (mm): not recorded / not applicable
  Hole:
    Designed test dimension (mm): not recorded / not applicable
    Readings:
      Reading 1: not recorded mm; included
    Statistics: not recorded / not applicable
  Pin:
    Designed test dimension (mm): not recorded / not applicable
    Readings:
      Reading 1: not recorded mm; included
    Statistics: not recorded / not applicable
  Errors from current readings:
    Pin error (mm): not recorded / not applicable
    Hole error (mm): not recorded / not applicable
  Measurement evidence retained when errors were applied: not recorded / not applicable
  Outputs:
    Target produced hole (mm): 10.3
    Provisional model hole (mm): 10.3
    Provisional model pin (mm): not recorded / not applicable
    Radial clearance (mm): 0.15
  Assumptions: H = counterpart + C; model hole = H - eH; model pin = P - eP only for a printed pair. Errors are local additive assumptions for comparable size, orientation and process, not global scale. Applied errors may differ from the current readings until Apply is selected.

Planning record, not certified inspection or production acceptance. Range is recorded spread, not instrument uncertainty or total manufacturing tolerance. Only comparable sizes, orientations and conditions may share a set. Validate the proposed adjustment with a representative test.
JSON retains full numerical precision; this readable worksheet rounds calculated values to six decimal places.

Next steps

  • Calibrate material flow before judging a fit test
  • Check the finished STL’s dimensions
  • Check thin walls around the hole or feature
  • Check the final file before slicing
  • Read the tolerance guide

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